Often considered the ultimate conformal coating, Parylene is well suited to protect many types of products and devices.Read More
Parylene Coating Blog by Diamond-MT
In addition to cracking, a range of associated issues may interfere with successful coating of parylene films. Because it is applied via CVD, parylene generates a structurally continuous film covering a PCB or similar assembly. In CVD, the interaction of vapor-phase chemical reactants formulate a non-volatile solid film on a substrate, useful for a variety of applications like corrosion resistance, erosion defense, and high temperature protection.Read More
Parylene is often considered the ultimate conformal coating for the protection of devices, components, and surfaces in the electronics, instrumentation, aerospace, medical, and engineering industries.Read More
Parylene only adheres to substrates mechanically, and this can require assistance from additive substances; parylene’s chemically-based adherence is nonexistent. Adhesion is a consequence of molecular attraction stimulating the surface unification of two dissimilar substances; their joining creates a significant physical bond between them. Of the two primary types of adhesion, chemical adhesion results when a compound joins with another, because they share sufficient mutual chemical interaction to form a bond with each other. Because parylene is chemically inert, chemical adhesion is impossible; it adheres using the other method -- mechanical adhesion. Applied mechanical processes can stimulate this binding force between surface molecules.Read More
Parylene DepositionRead More
Whether the application is a medical device, a printed circuit board (PCB), or a light-emitting diode (LED), a parylene conformal coating is typically applied to protect the product. Sometimes, however, the product actually has to be protected from the parylene conformal coating—or at least parts of it do.
One of the different factors to take into account when trying to determine the proper parylene thickness is the amount of clearance needed. If it is a printed circuit board that is an enclosure, there usually will not be too many clearance issues. However, in some cases, even an extra mil of coating can cause extra mechanical abrasion to the parylene which can result in damaged parylene.
Raw Materials – Parylene Dimer and Adhesion Promotion
Parylene dimer is the raw form of parylene. It is the solid inserted into the machine that is broken down through the deposition process. Cost for parylene dimer can be anywhere from $200 to $5,000 per pound depending on the different type of dimer. A typical coating run is around a pound of dimer.
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Parylene Coating Process – Phase 1 – Prior to Parts Arrival
Once we receive a purchase order from a customer, all of the pertinent information such as drawings, specifications, and special instructions are given to the quality department from our marketing team to create custom work instructions for that particular part.
How to Improve Parylene Adhesion
Parylene, through its deposition process, does not adhere chemically, only mechanically, to any given substrate. In order to improve parylene adhesion to its best possible levels for a wide variety of substrates, different methods of surface modification via adhesion promoters must be used. Adhesion promotion methods are typically used prior to the actual coating process, however some can be integrated during the process itself.