Taber tests are designed to measure a material’s capacity to withstand abrasion and its effects during operation. Conformal coatings – both liquid and parylene (XY) – are
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Although parylene (XY) is a well-recognized and often used conformal coating, misconceptions about what it is and can do are common. These mistaken beliefs interfere with true understanding of parylene’s uses. Five of the most consistent misconceptions – and appropriate corrective information – should clear things up.
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Applied as a conformal coating through a unique chemical vapor deposition (CVD) process, parylene provides micron-thin, resilient barrier protection for an exceptional range of electrical assemblies. In comparison to liquid coatings -- acrylic, epoxy, silicon, urethane -- parylene is the coating-of-choice for protecting printed circuits boards (PCBs) and medical devices. It’s films negate the impact of gravity and surface tension during the coating process; .
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The parylenes consist of a range of para-xylylene polymers whose desirable physical and electrical properties support expansive utilization as conformal coatings for electronic and medical devices Parylene films are applied to substrates via a chemical vapor deposition (CVD) process, which deposits monomeric parylene vapor homogeneously and deeply into the surface of printed circuit boards (PCBs) and related assemblies/components.
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Although its basic component is remarkably small – with 25,400,000 nanometers included in just one inch(!!) -- nanotechnology encompasses a growing, interdisciplinary field with an unlimited future. Nanowires and nanotubes are used in transistors for printed circuit boards (PCBs) and associated electronic assemblies. Bio-nanobatteries, capacitators, LCDs, and microprocessors represent just a few nano-applications, which include uses for aerospace, agricultural, automotive, consumer, industrial, medical, military and oceanic products.
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Despite parylene’s numerous benefits as a conformal coating, it has several disadvantages that should be recognized before it is used. Failure mechanisms that can emerge from parylene coatings have limited its wider scale application in comparison to liquid conformal films such as acrylic, epoxy, silicon, and urethane. In many situations, wet coatings can provide better performance and lower cost (or both) for many applications.
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In addition to cracking, a range of associated issues may interfere with successful coating of parylene films. Because it is applied via CVD, parylene generates a structurally continuous film covering a PCB or similar assembly. In CVD, the interaction of vapor-phase chemical reactants formulate a non-volatile solid film on a substrate, useful for a variety of applications like corrosion resistance, erosion defense, and high temperature protection.
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Parylene has numerous outdoor applications. However, a major drawback of most parylene types is limited resistance to direct contact with UV radiation. Daylight is the most common source of UV light. Prolonged exposure to its high energy radiation can cause objects extensive surface damage and lead to eventual malfunction of electrical light-generating assemblies within.
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While parylene is an extremely effective conformal coating, its benefits only come into play when it is properly applied. When parylene is either applied incorrectly or is deposited on a surface that is not prepared for adhesion, the coating can become compromised. Luckily, common parylene defects can be identified, planned for and mitigated through proper procedures.
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Recognition of parylene's excellence as a conformal coating for many product uses has grown along with its application. However, issues of barrier failure, current leakage, poor processing, and cost limit its further development and use.
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Parylene's deposition process is unique among conformal coatings. Unlike others that start as a liquid, get deposited and dry, it starts as a solid. Parylene coating equipment turns it into a vapor, where it then deposits onto the substrate. This unique four-step method poses some challenges but also brings real advantages.
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Parylene has a well-deserved reputation as one of the leading choices for conformal coatings. For many applications, it is the best choice. However, there are some real parylene disadvantages, as well. For many applications, other conformal coatings such as acrylic, epoxy, silicone or urethane offer better performance, lower cost or both.
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Parylene adhesion can be tricky to manage. Unlike other coatings that adhere to the surfaces they coat, parylene sticks to itself. This can cause trouble when it needs to be applied to smooth surfaces, like areas made of stainless steel or noble metals like gold or silver. However, since parylene has so many other advantages, it's worth looking into methods to improve adhesion. You can use the product; you just might need an extra step.
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Parylene offers the best protection against solvents of any conformal coating. It is also brings to the table excellent moisture and gas protection, very high dielectric strength, and is bio-compatible. Even with all of these benefits, there are still some disadvantages to using parylene versus other conformal coatings.
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Tags: parylene, parylene cost, parylene conformal coating, parylene coating process, parylene properties, parylene adhesion, parylene disadvantages
